Innovation on B.C. tour

February 11, 2009
Written by
Automation, innovation and an internationally acclaimed show garden were showcased in the Floriculture Bus Tour during last fall’s CanWest Show in British Columbia.

CanWest has a long tradition of hosting post-show bus tours to leading growing operations in the province. There’s always something new at each stop, either in plant material or technology.
(There’s also the chance to appreciate some majestic B.C. scenery along the way, a bonus for those of us used to commuting about the gently rolling – and unfailingly boring – topography of southwestern Ontario. But I digress…)

Pen and paper at hand, and camera at the ready, I recorded my impressions of the most recent tour.

2277-rail-closeup
 
A closeup of the rail line  
2277-monorail-system  
The greenhouses feature monorail systems and forced air heaters, and have computerized environmental control, notes Gerard Smit.  
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Several high tunnel units are used to extend cropping seasons. They can be used with plastic or shading to assist with crop scheduling.  
SMIT NURSERY LTD.
Brothers Peter and Gerard own this business that was started by their parents in 1984 as a daffodil-forcing farm. The focus has changed over the years, and they now grow 1.8 million cut flowers each year, specializing in perennials. Virtually all they produce is marketed through the United Flower Growers auction.

Four rolling greenhouses are the centre of attention. The family has extensive experience in using these structures – more common in the Netherlands – to extend crop seasons. The first structure was built in 1986, followed by a second in 1998 and a third in 2000. The latest unit was added about three years ago.

The greenhouses can be rolled over different crops at different times of the year. With this system, they can have flowers in bloom earlier or later than the traditional season; with both scenarios, the retail prices are usually higher.

Each of the rolling greenhouses is 4,000 square feet. They have monorail systems, forced air heaters, and computerized environmental control. Energy curtains were added a few years when energy prices began rising.

“They might cost more money (compared to traditional greenhouses),” explained Gerard, “but they give us considerable versatility and flexibility.”

Smit Nursery also uses high tunnel units to extend cropping seasons and stagger shipping dates to better serve the market. They can be used with plastic or shading to assist with crop scheduling. Each hoop in the structure can be carried by only two people, making the units easy to move about.



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This ebb-and-flood floor will fill in six minutes and drain in six minutes. The system ensures a thorough and consistent watering of each plant.  
 2277b-watering-boom  
Stan vander Waal describes the effectiveness of the watering booms in this propagation zone. “It offers great watering control.”  
2277b-heat-storage  
Having sufficient heat storage allows the boilers to run steady and efficiently, said vander Waal. This system provides about one million litres of hot water storage.  
RAINBOW GREENHOUSES
Rainbow Greenhouses is a classic example of a major diversified greenhouse operation that started quite small. Stan and Wilma vander Waal started the company in 1985 as a business brokering potted plants and cut flowers. In 1988, they purchased their current main site. Included was 26,000 square feet of greenhouses, “in need of major repair and upgrade.” What a difference two decades has made. The business has grown to 1.1 million square feet of growing space at five locations, including 450,000 square feet at the original site. They have 110 full-time employees.

In addition to its own direct marketing efforts, complete with nine trucks, Rainbow also sells through the UFG. Its prime markets are British Columbia, Alberta, Washington and Oregon.

The tour featured a broad variety of plant material, including tropicals. The company has got a very large catalogue. “Our goal is to be a one-stop shopping solution (for customers),” said Stan while leading the tour.

Rainbow incorporates a number of irrigation efficiencies, including ebb-and-flood floors and benches, watering booms in its propagation zone, and overhead basket systems with centralized watering locations.

The ebb-and-flood floors have in-ground heating, to help get plants started. It’s not required for all crops, noted Stan. The heat also dries up the floor.

Effective water treatment is essential with recirculation systems, said Stan, “to manage diseases and bacteria in the system.” However, “you can’t completely eliminate them, only control them.”

The company grew 500,000 poinsettias last fall, the first season they were grown in rice hulls.

Rainbow has a pair of biomass boilers, one of 300 horsepower and the other of 500 horsepower. They’ve worked with biomass for several years, overcoming initial problems with fuel consistency. Pine and cedar waste material works well, with very little ash produced. It takes one to three truckloads of waste wood a day to fuel the system, depending on the season. They’re saving 75 per cent on heating costs, compared to natural gas.



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The Waterfall Gardens is one of the most talked-about and photographed new displays. It’s known worldwide, with frequent international requests for the plans for the display.  
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Minter Gardens elicits a strong sense of community from British Columbian gardeners and horticulturists. Plants in this fuchsia display are rooted in a donation to the gardens.  
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This water wheel is a distinctive attraction within its display area.
 
MINTER GARDENS
Minter Gardens is a 32-acre, world-class show garden nestled near the base of Mount Cheam. Tour host Brian Minter said it was officially opened on Mother’s Day in 1980. Some 80,000 visitors toured the grounds the first year, and attendance has grown to 100,000 each year.

There are 12 different garden displays, all connected by a leisurely meandering pathway system, and some noticeable changes in elevation.

The Gardens are becoming increasingly popular for weddings throughout the spring, summer and fall.

Tourists are especially drawn to the extremely rare display of Penjing Rock bonsai in the Chinese Garden.

Minter said the industry has to do more to attract generation X and generation Y. “They are huge consumers,” he noted, “but we’re still not relevant to their lifestyle. They represent an incredible opportunity for the industry.”

For its part, Minter Gardens is developing a children’s garden to help attract young families to plants and gardening.

A conference speaker recently said North American garden centres are about 10 to 20 years behind the best in Europe. “We don’t reinvest enough in our businesses,” said Minter.



2277d-root-development
 
Grower Wim Oudhuis shows the root development of a typical plant. Techni-Gro grows in cocopeat because of its excellent water drainage and oxygenation capacities.  
2277d-yellow-gerberas  
Gerbera are continuing to grow in popularity as a cut flower.  
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The automated wood pellet bins. Techni-Gro has been heating with wood boilers for several years, with a gas boiler backup.  
TECHNI-GRO GREENHOUSES
Techni-Gro Greenhouses has become one of Canada’s leading cut gerbera producers, with more than three million stems harvested each year. William and Heleen Stolze have owned and operated the company since 1990.

They grow both regular and min gerberas, and rely almost entirely on natural predators for pest control. “We rarely resort to chemical control measures, ensuring our flowers are chemical-free,” notes the company website. “When necessary, we strive to use the ‘softest’ chemical for a pest knock-down. This enables us to keep the balance of other pest vs. beneficial populations.

The pots are filled with cocopeat. The large chunks are great for drainage and ensure optimal oxygenation of the rootzone.

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